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What I've Been Up To
#1
Over the winter I ran into some "complications" with my ZX5 so I decided to do a little overhaul. I started at the beginning of November and I just got the car back on the road yesterday. Anyways, heres what I did:

New Pistons - Supertech's
New Rods - Eagles
New Head - Massive Ultimate Head
New Cams - Comp Stg. 3's

The point of this all?
- Learn a little
- Have some fun :)

I built this motor myself, with the added help of a friend of mine. I also got all the machining done by Head + Block Specialty in Stoney Creek/Hamilton Ontario. They are an excellent shop to go to for specialty engine machining. I would recomend them to anybody. Now for all the fun photos :)

At this point in time I just got the engine block back from the machinist. They even painted it for me :)
[Image: 0223091402-00.jpg]

Given I have a new head, I might as well take a picture of that too!
[Image: 0223091402-03.jpg]

I began with the main studs....
[Image: 0224091439-00.jpg]

As well as the intake manifold. I also layed the camshafts in place for the time being
[Image: 0224091532-00.jpg]

Back to the block, time to install the new crank and bearings!
[Image: 0301091416-00.jpg]

Pistons and rods too :)
[Image: 0304091718-00.jpg]

A few block accessories......
[Image: 0306091505-00.jpg]

The windage tray I had to modify for the ARP main studs
[Image: 0309091310-01.jpg]

Just a cool shot
[Image: 0309091602-02.jpg]

Ready for the head :)
[Image: 0310091333-00.jpg]

Head torqued and ready for the rest of the components!
[Image: 0310091525-00.jpg]

The final product ;)
[Image: 0312091502-01.jpg]

I put many many hours into this and Im proud to say that I did it. I've always wanted to build a motor and its not bad considering this is my first one and it seems to be running great so far! I'm currently in the middle of datalogging and tuning with Tom from Focus-Power. Once May rolls around I'll be interested to see what the car does on the track. Hope you guys like it :)
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
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#2
Awesome work! Keep us updated... or better yet, hopefully we'll have a fc bbq this summer where we can all see the finished project!
'14 Escape 2.0t
2012 5dr Ti : Traded
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#3
Very nice. Do you feel a lot more "oomf" with the new setup?
Sold:2001 SE 2.0L SPI w/60mm TB, Steeda Shorty Intake.

Active: 2007 SES Hatch, Motegi MR7 Rims with 215/45ZR17 Michelin Pilot Super Sport Tires, debadged, black painted calipers and drums, RS Knob, CFM Short Throw, Billet E-Brake, CFM Focus pedals, MBRP Exhaust, XCal2, FS Front and Rear Strut Tower Bars, Diamond Plate Floor Mats and Sills, Alpine MP3 Deck, Alpine V-Power 300w Amp, Pioneer IMPP Sub, AlpineType-S door speakers, VF Engineering Rear Motor Mount, F2 RS Spoiler, Tokico D-spec shocks, HTP Cross Brace, EBC Rotors, Hawk HPS Pads, Russell SS Brake Lines, RS Wheel, SVT Blue Seats, Vibrant 2.5" Race Highflow Cat, CFM UDP. Rear SVT bumper to come.

Active: 2005 Jeep Wrangler Unlimited TJ [LJ], Volant CAI, 32" BFG Mud Terrains, and a whole bunch of goodies. Big Grin
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#4
Matt you rock....cudos on your first built....
After all tuned and done what do you think your gonna be putting down? and isn't this built engine gonna have some form of F/I in it?

p.s. why blue?
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
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#5
NikiterZTS,Apr 9 2009, 08:09 PM Wrote:p.s. why blue?
[right][snapback]284712[/snapback][/right]

That would be Ford engine blue... Now go back to your imports. :lol:

The engine looks good. Can't wait to see what she puts down!
Ryan and the Silver Sedan
++++++++++++++++++++++++
2008 Mazda5 GS/Copper Red Mica/2.3 MZR 5AT/22% Tint
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2011 Ford F150 FX4 Supercrew/Race Red/3.5 TT EcoBoost
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#6
Fantastic matt!
Much respect.

I may need to have you over for the day to get the green monster back in shape!
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#7
Very nice nothing more fullfilling than building your own engine keep up the great work!
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#8
Nice work...Can't wait to see it.
E.O Masiv!
New look for the summer
SVT ZX5 Focus Build#56 01/29/2003
I think there is something wrong with my car, every time I shift I hear Psssst noise?
Looking to get 25-30psi with a Procharger


[Image: style7,TikEtZ.png]
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#9
I can't really go WOT yet for the first 800km's or so. I got 250km already lol. So far so good tho! I can feel the car has got more power thats forsure..... but I havnt pushed the pedal past 50% lol! As for FI, I have a temperary Nitrous set up that I will use at the track this summer, but in the near future a thicker head gasket and a nice turbo will really get this car moving!

As for what kind of power its putting down I dont really know. If I had to gues i'd say maybe 155whp or a little more? I know N/A Zetecs dont make a tonne of power when they are just N/A so we will have to see!
Thanks for the comments guys!
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
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#10
Matty holy s***! :lol:

That's awesome! Zetecs will put down mad power with the right tune and compression ratio.

Did you run a stock compression ratio so that you can go F/I easily then? I see that you're talking up turbos.

That's seriously wicked bud! Congrats on your first build!
Daily driver 1: 2007 Jeep Wrangler Unlimited Sport "S"

33" BFG Mud-Terrain KM2s, lots of Rough Country gear - bumper, 2.5" lift, swaybar disconnects, Superwinch 10,000lb winch, Detroit Locker in rear D44 axle, custom exhaust, K+N filtercharger, Superchips-tuned.

Daily driver 2: 2006 Subaru Legacy GT

COBB Stage 1+ package - AccessPort tuner, COBB intake and airbox. Stage 2 coming shortly - COBB 3" AT stainless DP and race cat, custom 3" Magnaflow-based exhaust and Stage 2 COBB tune.
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#11
reldridge,Apr 9 2009, 10:03 PM Wrote:
NikiterZTS,Apr 9 2009, 08:09 PM Wrote:p.s. why blue?
[right][snapback]284712[/snapback][/right]

Now go back to your imports. :lol:

[right][snapback]284717[/snapback][/right]

You damn right I will go back to imports B)
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
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#12
Hey Nick, I went with blue because I wanted to do something a little different. I have always like the Ford Blue blocks like the 302 and 429 BB In 69' and 70'. So I decided that on a gun metal car, hints of blue here and there wouldn't look too bad.

As for my compression ratio its around 10:1 right now. The way I had everything set up (machine shop wise) is if I wanted to run boost all I have to do is throw in a thicker head gasket. It already has low compression pistons ;) Its interesting the way I did it. In the mean time, if I decide to run the nitrous in a few months its gonna feed off the high compression already ;) So I guess with a little more wrench time its a win win situation :lol:

2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
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#13
did you say u got your head from massive??? how much did it run you...and how much did the shop in stoney creek charge you....i plan on doing my engine this winter

thank you
2000 dark violet pearl zx3: eagle rods, je pistons, fidanza cam gears, arp studs, ford racing highlift valve springs, svt front/rear disc conversion, prothane total kit, fc 65mm throttle body Tial gt3071r, tial mvs wastegate, tial Q bov, top speed "street" manifold,down pipe and dump tube, greddy boost controller, siemens deka #61 injectorz, stage 4 bully clutch way to much more to list
Instagram @o_so_slo
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#14
Looks great Matt. Nice work, just take it easy while you run it in. You should be putting down some nice numbers when you add the boost.
Focus man, Focus........ Team Psychological Disaster
2008 Taurus X to be modded.
2002 ZX5 parted out. Forever known as the "SLOCUS".

2010 Dyno #'s 102.96HP/105.84TQ
2011 Dyno #'s 111.44HP/115.17TQ
Still The Weakest LinkBlush

Dial 1-800-AUTO-PARTS for your local speed shop.
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#15
Next step for horsepower is a much better fuel system. Stock ain't gonna cut it. So by the time I get injectors, a mafia and a re-tune its gonna be another $400-500. So I figure I'll just have fun with the N/A for now :)
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
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#16
Very nice looking motor

if you plan to update your fuel system, with the chances of going turbo in the future. I'd take the time and convert your fuel system into a return-style fuel system .. much easier and safer to write tunes for than the factory returnless fuel system


Below Average Car Club
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#17
Thats a good point Schade. Thats probably what I'll end up doing :)
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
Reply
#18
Nice Build Now buy my Turbo set up ;) I'll give you a good price. I would love to see how it does at the track good luck try to get into the low 13's with that B!tch

Same for you drunkinmonkey buy my Motor I would love to see it in your hands Let me know if your intersted and Ill price you out something special.
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

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