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Focus Cosworth (Update 4/6/12)
#1
Well its been a while guys, but I'll try to update you with a million pics. Hope most pics speak for themselves. But ignore any quotes that come with them, just copying them off other forums....

old Focus Turbo that ended up in flames...

http://passionford.com/forum/picture.php?a...7&pictureid=855

http://passionford.com/forum/picture.php?a...7&pictureid=356

http://passionford.com/forum/picture.php?a...7&pictureid=345

http://passionford.com/forum/picture.php?a...7&pictureid=343

http://passionford.com/forum/picture.php?a...7&pictureid=856

http://passionford.com/forum/picture.php?a...7&pictureid=851

FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
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#2
Then bought and played with an RS before selling it

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FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
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#3


RWD Focus Cosworth
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FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
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#4

Some random pics of the engine I built recently and others. Sorry for poor quality, but normally I'm pretty good with the old camera. Ignore the time frame of the descriptions, I just copy pasted from another forum from when I did the updates of the build ;)

Had the MOT, passing with flying colours. And just about made it to the DVLA 5 minutes before they shut so I could pick up my tax. All well so far!

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But afterwards, I took a drive up to see Cossie guru John Coles and she developed a bit of a knock on cylinder 1 and the oil pressure was way below par. So popped over to John's next day and we got to work. This is how she looked by the afternoon...

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Taking the engine appart, the oil pump was obviously well shagged judging by the scoring inside....

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But looks like it was caught just in time, not much wear or damage or anything else. So all in all I feel alright about having the engine come out. It can now be rebuilt to a better spec using new components all over.

Spend this morning painting and rebuilding the inlet manifold, cleaning the sump and giving it a lick of paint and a few other little bits n' bobs.

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Freshly honed and painted block, polished crank and skimmed head. As John Coles tells me, I've come off as a bit jammy with the oil pump failure, because the majority of the engine was not damaged...woop woop! :) So replacing near enough every part anyway as a matter of course, can't wait!

Probably a gearbox rebuild very soon, whine's like a bitch in 4th :(

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John and I did a bit more work on the engine and car today. After stripping the entire head and leaving to soak in a bath of petrol, she was cleaned up and air lined dry before having new seals fitted and the valves lapped. The block had a few bits fitted, but majority of the work will happen mid this week when one or two parts arrive to finish the whole engine off

Also fitted the bush to the bottom of the steering column, since the steering was a "little" shakey :cry: but there's still another part to fit to the column before we're happy.

Crap pics, but you get the jist. Empty engine bay...
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Block with alternator drop bracket added...
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FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#5

New engine mounts...
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Bottom end all torqued up and ready for the head. But thanks to f*cking Royal Snail, we're missing an oil pump gasket and collets to finish the head. Otherwise it would all be built and ready to fit into the car on Monday :(

Never mind, still enough excitement left, but deffo this week she'll be up and running....hopefully :cry:

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A lot of work last night to finish the engine off, then "slotted" it into the car at around 12:30am :cry: Spent today fitting everything up, so tomorrow she'll hopefully be fired up and the long 1k running in miles begin :)

Sorry for pic quality, crap phone :(

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FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#6
Proper oil breather setup
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Diffy ;)

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Original filler cap been blanked off and smoothed, few dents and scratches rectified. Ready for a repaint, everything but the roof :)

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Finally some crappy pics after a quick wash, really not much time to spare today. Just need to powdercoat the 2 front wheels, get a wing mirror, swap over to the orange side repeaters and pop the reverse lamp back in place and I'm well happy and ready for shows :)

So once again, cheers to everyone who helped me out over the last 2 months :)

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Close up of flushed filler area...

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FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#7
Oh wow mate, you don't f$% around! :o
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#8
You could say that :lol:
FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#9
HOLY S**T

dude, you are my hero...

what i would do to take a ride in one of your cars
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
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#10
How's the handeling on the Cosworth RWD Focus?
Does it get tail happy too easy? I wouldn't know what to expect from a car like that....
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#11
That it is, with this power anyway :lol: But you get used to it and want to drift it more and more :lol:
FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#12
Best thread ever!
Saw a bunch of these pics on focaljet and drooled
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#13
Those are killer rims on the blue RS .
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#14
Well done indeed :)

NefCanuck
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#15
I think I just creamed my pants. :rolleyes: Those are some sick ride dude. Nice work.
Focus man, Focus........ Team Psychological Disaster
2008 Taurus X to be modded.
2002 ZX5 parted out. Forever known as the "SLOCUS".

2010 Dyno #'s 102.96HP/105.84TQ
2011 Dyno #'s 111.44HP/115.17TQ
Still The Weakest LinkBlush

Dial 1-800-AUTO-PARTS for your local speed shop.
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#16
Hmmm I wonder id the RWD Cossie Can be imported into canada as a regular focus. Great job bud I saw your threads over on focal and was woundering if you would ever come back to fc.net
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
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#17
ZX3_2NV,Feb 12 2010, 12:58 PM Wrote:Hmmm I wonder id the RWD Cossie Can be imported into canada as a regular focus. Great job bud I saw your threads over on focal and was woundering if you would ever come back to fc.net
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I think we talked about it in this thread (sorry that it got locked)
http://www.focuscanada.net/forum/index.php...opic=26900&st=0
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#18
Yaa but its a Focus it won't give as much trouble to import cause we have them here.
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
Reply
#19
I've heard of a few Escort Cossie's in Canada, there was also a thread either on here, Focaljet or in a magazine over here in the U.K. that said Ford Canada had aquired a few genuine Cosworth's shells and could build a select few your own personal Escort Cosworth....for a small fee of course :lol:

But yeah, I dunno if my FoCos would be elligable to pass your laws, it's basically half and half. Car is 1999 and the engine, box, diff, tunnel etc. is 24 years old :lol:
FastFord (March 2005)
Performance Ford (November 2005)
FastFord Thrash (January 2008)
Modified Nationals Top 25 (2005,2006)
FastFord (May 2009)
FastFord RS V ST Thrash (June 2009)
Reply
#20
Sick rides dude I like them all :) What ever happened to your first one? That car was amazing! Did she spring a gas leak and catch fire or something?
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
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